Flat Tray
Boxo Packaging is focused on customer premium retail and transit solutions. It includes the effective and space-saving “Flat Tray” packaging that ships flat to save space and assembles quickly on-premise, providing superior protection while enhancing display/viewing of electronics and confectionery articles.
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What is a Flat Tray?
Packaging is something that you are first instructed on. In fact, packaging is a technology mainly concerned with Efficiency and Presentability nowadays. Flat Trays are shipping containers that are designed to collapse flat to save space and reduce shipping costs. They are then capable of being easily transformed into sturdy, open-top boxes when they get to the assembly point.
Usually, these containers/trays that can be folded/collapsible trays are mainly used in the retail, food, and manufacturing industries and are designed to give a clever mix of strength and a high degree of product visibility. Also, these trays are the most appropriate for branding while at the same time keeping the inside contents of the tray in order, protected, and readily available to the consumers.
Key Benefits for Businesses
There are clear operational benefits to employing this style of packaging. With Boxo Packaging and its clients having access to quality material grading based on product weight, sourcing packaging becomes straightforward when sourced from a trusted source.
- Storage Optimized: They take up only 1/5 of the warehouse space as compared to pre-assembled boxes since they ship flat.
- Cost Saving Transportation: Utilization of reduced freight costs during transportation by originally occupying less cargo space than an empty container and a smaller environmental footprint.
- Fast Assembly: With simple score lines and folding tabs, they go from flat sheets to working trays in seconds.
- Better Displays: The open top makes them ideal for point-of-purchase displays in stores.
Common Industrial Applications
Through structural flexibility, it has become a mainstay across the sectors of the market. We can demonstrate to you how the different industries are utilizing them:
- Food & Confectionery: This is the ideal choice for the storage of bakery items, chocolates, and superlative quality meal kits, keeping them fresh, in their original condition, and upright.
- Cosmetics & Beauty: This type of packaging is most suitable for a clean, luxury appearance to showcase skincare collections and gift sets.
- Electronics: when combined with custom protective inserts, safely encapsulate components or end-products ready for retail.
Customization Options
Customizing your packaging to best fit your brand will create a stronger message. This fully customizable Flat Tray can be custom-sized, window die-cut, and comes with interior inserts to hold the items in place.
Other advanced printing options, spot UV, matte lamination, foil stamping, etc., can dramatically evolve a regular utility tray into an elevated unboxing experience. The suitable substrate is crucial for matching your packaging with your brand’s Eco-friendly goals, as well as the toughness features of the packaging. For example, do you want the green corrugated cardboard or fancy paperboard?
Enhanced Your Production Efficiency
Integrating a Flat Tray into your operations would improve Fulfillment in your supply chain. The amount of time a worker spends restocking assembly lines shrinks in part because they can store thousands of units directly at their packing stations instead of having to pile them on the floor. In the end, this structural design provides a uniquely tailored marketing muscle on the front-end for scaling brands, while also reaping back-end logistics savings.
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View All ProductsPackaging Customization Options
Gloss Coating
Shiny and vibrant finish that makes colors pop.
Matte Coating
Smooth, non-glossy look for an elegant feel.
Soft-Touch Coating
Velvety texture that feels premium and smooth.
UV Coating (Spot or Full)
Glossy layer that highlights specific areas or the whole box.
Aqueous Coating
Eco-friendly, water-based protection with a soft sheen.
Varnish Coating
Adds a protective layer with mild shine or matte effect.
Gloss Lamination
Plastic film for extra shine and durability.
Matte Lamination
Plastic film with a flat, refined appearance.
Offset Printing
High-quality, detailed printing for large quantities.
Digital Printing
Cost-effective and fast option for small runs or samples.
Flexographic Printing
Used for bulk packaging; great for simple designs and logos.
Screen Printing
Ideal for bold colors and textured finishes.
Gravure Printing
Premium-quality printing for very high-volume production.
UV Printing
Uses UV light to dry ink instantly for sharp and vibrant results.
Pantone (PMS) Printing
Ensures exact color matching for brand consistency.
CMYK Printing
Standard full-color printing for detailed images and gradients.
Embossing
Raises parts of the design for a 3D textured effect.
Debossing
Presses the design into the surface for a recessed look.
Foil Stamping
Adds metallic or colored foil for a shiny, luxurious touch.
Raised Ink Printing
Gives a slightly lifted texture to printed elements.
Die Cutting
Creates custom shapes, windows, or patterns on boxes.
Spot UV
Applies glossy UV coating to highlight specific areas.
Window Patching
Adds a clear window to display the product inside.
Perforation
Makes easy-tear or fold lines on packaging.
Edge Painting
Colors the edges of boxes for a unique, premium look.
Holographic Finish
Adds a rainbow-like, reflective effect for an eye-catching design.
White Card (C1S / C2S)
Smooth, high-quality white surface coated on one or both sides.
Kraft Paperboard
Eco-friendly brown board with a natural, rustic look.
Corrugated Board
Strong, multi-layer board ideal for shipping or heavy products.
Rigid Board (Chipboard)
Thick, durable board used for luxury or gift boxes.
Art Paper
Smooth and glossy paper suitable for premium printing.
Duplex Board
White front and grey back; affordable and sturdy option.
SBS (Solid Bleached Sulfate)
Bright white, high-end paperboard with great print quality.
FBB (Folding Box Board)
Lightweight yet strong board perfect for retail boxes.
Recycled Paperboard
Made from post-consumer waste; eco-conscious choice.
Metallic Paperboard
Shiny or reflective surface for a premium appearance.
Cardboard
Lightweight and versatile material for retail packaging.
Corrugated Board
Durable, multi-layer material used for shipping boxes.
Kraft Paper
Eco-friendly brown paper with a natural, organic look.
Rigid Board
Thick and sturdy material ideal for luxury or gift boxes.
Paperboard
Smooth and printable material used for most retail boxes.
Recycled Material
Made from reused paper fibers; sustainable and cost-effective.
Plastic (PET / PVC)
Transparent or colored material for window or display boxes.
Metallic Paper
Shiny, reflective material for premium packaging.
Textured Paper
Special surface finish that adds a unique tactile feel.
Eco-Friendly / Biodegradable Material
Environmentally safe and compostable option.
Single Wall (3-Ply)
Most common choice for shipping and retail boxes.
Double Wall (5-Ply)
Stronger option for heavy or fragile items.
C-Flute
Standard flute with good strength and print quality balance.
E-Flute
Thin and smooth surface ideal for custom printed retail boxes.
B-Flute
Compact flute great for die-cut and smaller packaging.
CMYK Ink
Standard full-color printing for vibrant designs.
Pantone (PMS) Ink
Ensures exact and consistent brand colors.
UV Ink
Produces sharp, glossy, and durable prints.
Soy-Based Ink
Eco-friendly option with rich, vivid colors.
Water-Based Ink
Safe, sustainable, and great for eco packaging.
Frequently Asked Questions
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Here at Boxo Packaging, we are going to contribute some of the best quality custom printed boxes that actually print your brand. Boxes are made from high-grade, responsibly sourced materials and constructed precisely to the digital design and dimensions.