Custom Mailer Boxes

Introduction

Every product deserves packaging that delivers more than just protection. In retail and e-commerce, your packaging is a direct reflection of your brand. When customers receive an order in a sturdy, beautifully printed box, they immediately associate your business with quality and care. That’s where custom mailer boxes come in.

These boxes are strong enough to handle shipping demands yet elegant enough to enhance your customer’s unboxing experience. Whether you’re sending out subscription kits, fashion apparel or promotional gifts, Boxo Packaging custom mailer boxes ensure your products arrive safely and stylishly every single time.

Why Choose Mailer Boxes

Mailer boxes have become one of the most trusted packaging for both online and retail businesses. They combine protective strength with a premium look, offering flexibility and convenience for all kinds of products.

Strong, self-locking design

Custom mailer boxes feature a self-locking structure that keeps contents secure without the need for tape or glue. The design is simple to assemble, saving time during packing and ensures your items stay intact throughout shipping.

Ideal for shipping, storage and retail display

From direct-to-customer deliveries to in-store presentations, mailer boxes serve multiple purposes. Their compact shape allows easy stacking and storage while their clean edges and design make them suitable for displaying products on retail shelves.

Fully customizable inside and out

Your packaging should tell your story. Every side of your mailer box is customizable inside and out. You can add your logo, tagline, color scheme or even an inspiring message that greets customers when they open the box. It’s an easy and powerful way to reinforce your brand identity.

Lightweight yet protective

Mailer boxes are made using lightweight but durable materials like corrugated cardboard and kraft paper. This makes them affordable for shipping while still providing reliable protection against pressure, moisture and rough handling.

Eco-friendly and recyclable

All our mailer boxes are made from recyclable, biodegradable and responsibly sourced paper. This helps reduce waste while keeping your packaging clean and professional.

Unboxing experience and customer satisfaction

An elegant unboxing moment can turn a simple delivery into a memorable brand experience. Custom printed mailer boxes with vibrant interiors or soft matte finishes create excitement and make customers feel valued. That’s how loyalty begins with thoughtful packaging that shows genuine care.

Mailer boxes give you everything you need in one design which is strength, sustainability and style.

Types of Mailer Boxes We Offer

Every brand has different packaging needs. That’s why Boxo Packaging offer a full range of custom mailer boxes designed to meet both practical and aesthetic goals.

Corrugated Mailer Boxes

Perfect for long-distance shipping, corrugated mailers are the strongest option available. The multi-layered structure absorbs shocks and prevents dents or crushing. If you’re sending electronics, cosmetics or subscription products, corrugated boxes guarantee top-level protection.

Kraft Mailer Boxes

Kraft mailers are made from natural brown paperboard and reflect an eco-friendly, organic image. Their earthy texture and simple charm make them ideal for sustainable or handmade brands that want to promote authenticity and care for the environment.

Rigid Mailer Boxes

For luxury or high-end items, rigid mailers deliver an unmatched sense of sophistication. Thick premium material gives your packaging a solid, elegant feel, perfect for gifts, jewellery or exclusive product collections.

Die-Cut Mailer Boxes

Add creativity and uniqueness to your packaging with die-cut mailer boxes. These can be shaped or designed with custom openings, handles or windows. They’re great for marketing campaigns and brands that love standing out with artistic designs.

Custom Printed Mailer Boxes

Printing your boxes transforms them into powerful marketing tools. Showcase your logo, artwork or brand story using vivid CMYK and PMS colors. You can even print inside the box to surprise customers when they open it.

Subscription Mailer Boxes

Subscription packaging demands durability and excitement. Our subscription mailers are built to handle repeated handling while maintaining their shape. They look great month after month, helping your brand build anticipation and delight among subscribers.

Each box style can be fully customized in size, color, finish and material to match your product perfectly.

Industries We Serve

Our custom mailer packaging solutions are trusted by businesses across many industries. Whether you’re a small startup or a large retail chain, we design packaging that fits your vision and your product.

E-commerce Businesses

Online stores rely on strong yet affordable packaging. Mailer boxes make shipping easy, protect your goods and provide a beautiful first impression when customers open their orders.

Subscription Box Brands

Keep your subscribers excited each month with well-designed packaging that reflects the personality of your brand. Subscription boxes printed with bright colors and inspiring text build long-term loyalty.

Apparel and Fashion Retailers

From t-shirts to accessories, custom mailer boxes keep clothing neatly packed and wrinkle-free. Their slim shape also makes them ideal for direct shipping and boutique-style deliveries.

Cosmetics and Skincare Brands

For beauty and wellness products, presentation is key. Printed mailer boxes add a premium look while keeping delicate containers safe from leaks or breakage.

Electronics and Gadgets

Corrugated mailers offer strong impact resistance, keeping fragile electronics safe during long transits. Perfect for tech accessories, small devices or gadget bundles.

Food and Beverage Packaging

Mailer boxes can be designed for dry snacks, teas or packaged food kits. Their tight closure keeps food safe while displaying your brand beautifully.

Gift and Promotional Packaging

Whether you’re sending corporate gifts or event giveaways, mailer boxes make it easy to create a polished and professional presentation. Add ribbons, inserts or custom print finishes for an extra touch of class.

No matter your industry, Boxo Packaging delivers custom packaging that supports your business goals and delights your customers.

Why Choose Boxo Packaging for Mailer Boxes

Choosing Boxo Packaging means working with a team that understands packaging inside and out. We combine creativity, experience, and advanced printing to deliver packaging that builds your brand’s reputation and keeps your customers coming back.

Premium materials and printing

We use high-grade corrugated, kraft and rigid materials along with sharp digital and offset printing for smooth color, crisp detail and professional results every time.

Fully customizable designs

Your packaging should reflect your brand. Choose custom shapes, sizes and finishes such as matte lamination, gloss coating, embossing or foil stamping to make your mailer boxes truly your own.

Competitive prices and fast delivery

We believe high-quality packaging shouldn’t cost a fortune. Our streamlined process allows us to offer affordable pricing without sacrificing design or speed.

Reliable support and satisfaction

From design consultation to delivery, our team stays in touch to make sure your boxes turn out exactly the way you want.

Fast turnaround

We understand business deadlines. That’s why we deliver custom mailer boxes on time, every time even for large or complex orders.

Free design consultation

Not sure where to start? Our design team will help you develop creative concepts, refine your logo placement and select materials that fit your brand image perfectly.

Free shipping across the US

We offer free delivery on all standard orders within the United States, making the process easy, efficient and cost-effective for your business.

With Boxo Packaging, you don’t just get packaging, you get a partner that cares about your success.