Cardboard Mailer Box
Ship Confidently with Our Incredible Personalized Cardboard Mailer Boxes
Protect your products from damaging, crushing and rough handling with our custom cardboard mailer boxes. These corrugated shipping solutions handle everything from fragile electronics to heavy textiles with ease.
In their construction, multi-layer fluted cardboard is used that absorbs impacts during transit. The reinforced structure withstands stacking pressure in delivery trucks. Your items stay secure from the warehouse to the customer. We at Boxo Packaging provide our clients options to customize boxes, from natural kraft to white exterior finishes. You can showcase your logo and create brand consistency with customized inserts and a logo.
Material Options
- Cardboard
- Rigid Board
- Corrugated Cardboard
- Kraft Paper
Finishing Options
- Embossing/Debossing
- Foil Stamping
- Soft-touch
- Spot UV Coating
Printing Options
- Digital Printing
- Offset Printing
- Flexography Printing
- Screen Printing
Get A Custom Quote
Shipping: Free shipping for deliveries in the USA, UK, Canada, and Australia.

Full Customization
(Size & Design)
We are aware that each brand is unique. To ensure that your packaging precisely embodies the identity and vision of your business, we provide total flexibility in terms of size, shape, and design.

Free Shipping
Across the USA
We offer free shipping on all orders within the USA to further enhance the value. You may rely on quick and safe delivery without incurring additional fees, regardless of the location of your company.

Fast Turnaround
(5–7 Days)
In business, time is of the essence. Your brand will never slow down thanks to our effective production process, which may have your bespoke packaging produced and delivered in as little as 5–7 working days.

Lowest MOQ
(50 Units)
With a low minimum purchase number of just 50 units, we make it easy for businesses of all sizes to get started while maintaining quality as we provide flexibility.
Benefits of Choosing Cardboard Mailer Boxes
Deliver Superior Product Protection
Multi-wall corrugated construction cushions impacts and drops. Corner reinforcements prevent crushing during handling. Products arrive in pristine condition every time.
Project Professional Brand Quality
Clean lines and sturdy construction signal your attention to detail. Customers associate quality packaging with quality products. It sets the tone for repeat business.
Reduce Packaging Waste and Costs
Precise sizing eliminates excess void fill and filler materials. Less packaging means lower material costs. While compact dimensions reduce shipping zone surcharges.
Streamline Your Packing Operations
Pre-scored fold lines ensure perfect assembly every time. No measuring, cutting, or taping required. New employees master packing in minutes, not hours.
Support Environmental Responsibility
Cardboard mailer boxes decompose naturally and are recycled easily. Sustainable packaging builds long-term brand loyalty.
Key Features of Cardboard Mailer Boxes
- Heavy-duty corrugated cardboard with reinforced edges and corners
- Stackable design maintains structural integrity under pressure
- Pre-creased panels enable tool-free, tape-free assembly
- Smooth printing surface for crisp logos and graphics
- Tear strip option for easy customer opening
- Crush-test certified for carrier compliance standards
- Flat-ship design minimizes storage space requirements
Customization Options for Cardboard Mailer Boxes
Boxo Packaging transforms standard shipping boxes into branded marketing assets. Select custom dimensions engineered to your exact product specifications. Choose between natural kraft brown or premium white exteriors. Apply full-color digital printing or cost-effective flexographic designs. Add inside printing to surprise customers during unboxing. Plus, include handling instructions, thank-you messages, or social media prompts for your brand promotion.Â
Wholesale Bulk Ordering for Cardboard Mailer Boxes
Successful ecommerce operations require reliable packaging inventory without budget strain. We at Boxo Packaging structure wholesale pricing to reward volume commitment. This bulk purchasing eliminates frequent reordering tasks and rush fees. While the predictable costs simplify financial forecasting and budget planning. Plan and protect your bottom line with strategic bulk ordering.
Why Choose Boxo Packaging for Cardboard Mailer Boxes?
We combine manufacturing expertise with customer-focused service for growing USA brands.
- Rapid production cycles meet tight launch deadlines
- Expert design support from concept to completion
- Sustainably sourced FSC-certified materials
- Flexible ordering accommodates businesses of all sizes
- Quality control ensures consistency across every shipment
- Risk-free satisfaction guarantee
- Complimentary shipping throughout the United States
Frequently Asked Questions
Unlike the regular boxes, ardboard mailer boxes feature self-locking designs that don’t require tape. They are sustainable, easy to assemble and more cost-effective for high-volume shipping.
We provide a range of flute grades such as lightweight E-flute on small products, heavy-duty B-flute and the double-wall for heavy, heavy products.
Yes. We give you a physical sample. So you can test the fit, quality, and branding, and not be bound to quantities prior to production.