Honeycomb Inserts
Honeycomb inserts: Our honeycomb is a wall of super-lightweight, super-strong cushioning, protecting your fragile products from impact and shock during transit and distribution. Our heavy-duty, environmentally friendly inserts are made from high-quality, environmentally friendly bonding hexagonal paper wall grid and are designed to cushion impacts and minimize movement inside the...
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Superior Product Protection with Honeycomb Inserts
Upon receiving your shipment, you find marred products, broken housing, or the entire thing is not functional. Regular bubble wrap or loose peanuts crush and shift with any movement during transit, ensuring your product takes a beating. Heavy-Duty Honeycomb Inserts give you a rigid shock-absorption barrier custom-fit to the precise dimensions of your product inside the box.
Engineering Strength through Hexagonal Geometry
How this cushioning material works: The design is the key to this material’s protective ability. The structure is based on nature’s most efficient form: the hexagon. Framing craft paper into a series of connected hexagon shapes puts all the downward pressure and side impacts of your shipment into a balanced configuration that resists crushing, even if many layers are stacked together.
Key benefits of using these paper interior dividers include:
- Increased Resistance to Compression: the content is protected by the hard hexagonal grid that bears enormous pressure and hard impacts.
- 100% Recyclable and Eco-friendly: made entirely of paper fibers, so easily disposed of by environmentally conscious consumers.
- Custom-Cut Precision Fitting: Die-cut shapes are designed to fit snugly and to tightly hold your item or items in place without any movement of the item or objects inside the package during transportation.
Engineered Solutions from Boxo Packaging
Custom interior packaging for industrial-strength durability. If you’re looking to leverage environmentally sustainable interior packaging options that can keep up with plastic’s strength, you’ll need an industrial packaging manufacturer with a creative mind. At Boxo Packaging, we can create custom paper inserts for your product mix, so your business gets the protection you need for shipping a variety of goods, including glass bottles, fragile electronics, heavy machinery parts, and upscale luxury items.
Increase Freight Efficiency with Honeycomb Inserts
As brands scale, shipping is inevitable. Because Honeycomb Inserts are loaded with air in paper cells, the material is naturally lighter than other options, especially when comparing paper-honeycomb cells to dense plastic foam or heavy wood. This same design is what helps you lower dimensional weight fees without compromising safety.
Sustainable Packaging for the Modern Consumer
Customers appreciate brands that minimize the use of plastic waste and opt for easily recyclable materials. Delivering a box with bulkier plastic foam or flimsy Styrofoam peanuts can be a big disappointment for your customers and may harm your brand reputation. Inserts make it a piece of cake to be perfectly green by using our fully recyclable paper Honeycomb Inserts, so that packaging your product remains a cinch.
We make your fulfillment easier, reduce damage and returns in transit, and make your fulfillment operation more cost-effective. The innovative protection and packaging you need to protect your inventory whilst also reducing shipping costs and anxiety for your customer as they take delivery at their door.
Feedback From Our Valuable Customers
Every journey is different, but the desire to grow is universal. Hear directly from our customers how Boxo Packaging gave their story a beautiful cover and turned their vision into success.
View All ProductsPackaging Customization Options
Gloss Coating
Shiny and vibrant finish that makes colors pop.
Matte Coating
Smooth, non-glossy look for an elegant feel.
Soft-Touch Coating
Velvety texture that feels premium and smooth.
UV Coating (Spot or Full)
Glossy layer that highlights specific areas or the whole box.
Aqueous Coating
Eco-friendly, water-based protection with a soft sheen.
Varnish Coating
Adds a protective layer with mild shine or matte effect.
Gloss Lamination
Plastic film for extra shine and durability.
Matte Lamination
Plastic film with a flat, refined appearance.
Offset Printing
High-quality, detailed printing for large quantities.
Digital Printing
Cost-effective and fast option for small runs or samples.
Flexographic Printing
Used for bulk packaging; great for simple designs and logos.
Screen Printing
Ideal for bold colors and textured finishes.
Gravure Printing
Premium-quality printing for very high-volume production.
UV Printing
Uses UV light to dry ink instantly for sharp and vibrant results.
Pantone (PMS) Printing
Ensures exact color matching for brand consistency.
CMYK Printing
Standard full-color printing for detailed images and gradients.
Embossing
Raises parts of the design for a 3D textured effect.
Debossing
Presses the design into the surface for a recessed look.
Foil Stamping
Adds metallic or colored foil for a shiny, luxurious touch.
Raised Ink Printing
Gives a slightly lifted texture to printed elements.
Die Cutting
Creates custom shapes, windows, or patterns on boxes.
Spot UV
Applies glossy UV coating to highlight specific areas.
Window Patching
Adds a clear window to display the product inside.
Perforation
Makes easy-tear or fold lines on packaging.
Edge Painting
Colors the edges of boxes for a unique, premium look.
Holographic Finish
Adds a rainbow-like, reflective effect for an eye-catching design.
White Card (C1S / C2S)
Smooth, high-quality white surface coated on one or both sides.
Kraft Paperboard
Eco-friendly brown board with a natural, rustic look.
Corrugated Board
Strong, multi-layer board ideal for shipping or heavy products.
Rigid Board (Chipboard)
Thick, durable board used for luxury or gift boxes.
Art Paper
Smooth and glossy paper suitable for premium printing.
Duplex Board
White front and grey back; affordable and sturdy option.
SBS (Solid Bleached Sulfate)
Bright white, high-end paperboard with great print quality.
FBB (Folding Box Board)
Lightweight yet strong board perfect for retail boxes.
Recycled Paperboard
Made from post-consumer waste; eco-conscious choice.
Metallic Paperboard
Shiny or reflective surface for a premium appearance.
Cardboard
Lightweight and versatile material for retail packaging.
Corrugated Board
Durable, multi-layer material used for shipping boxes.
Kraft Paper
Eco-friendly brown paper with a natural, organic look.
Rigid Board
Thick and sturdy material ideal for luxury or gift boxes.
Paperboard
Smooth and printable material used for most retail boxes.
Recycled Material
Made from reused paper fibers; sustainable and cost-effective.
Plastic (PET / PVC)
Transparent or colored material for window or display boxes.
Metallic Paper
Shiny, reflective material for premium packaging.
Textured Paper
Special surface finish that adds a unique tactile feel.
Eco-Friendly / Biodegradable Material
Environmentally safe and compostable option.
Single Wall (3-Ply)
Most common choice for shipping and retail boxes.
Double Wall (5-Ply)
Stronger option for heavy or fragile items.
C-Flute
Standard flute with good strength and print quality balance.
E-Flute
Thin and smooth surface ideal for custom printed retail boxes.
B-Flute
Compact flute great for die-cut and smaller packaging.
CMYK Ink
Standard full-color printing for vibrant designs.
Pantone (PMS) Ink
Ensures exact and consistent brand colors.
UV Ink
Produces sharp, glossy, and durable prints.
Soy-Based Ink
Eco-friendly option with rich, vivid colors.
Water-Based Ink
Safe, sustainable, and great for eco packaging.
Frequently Asked Questions
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Here at Boxo Packaging, we are going to contribute some of the best quality custom printed boxes that actually print your brand. Boxes are made from high-grade, responsibly sourced materials and constructed precisely to the digital design and dimensions.